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a.
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Foundation
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Designed for a bearing capacity 20 ton / sqmt. RCC work as per IS 456:2000,IS 2950
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b.
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Plinth Height
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Uniform height of 1.2m (4'-0") from Finished Ground Level.
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Levels the docking platform with the floor of the truck, facilitating free movement of fork lift into to the container / truck. Reducing handling damages. Also a safe height for using dock leveler to bridge taller / shorter vehicle.
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c.
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Flooring
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State of the art - Floor laying by using Truss Screeding system, 150mm thick Steel fiber reinforced controlled concrete (SFRC floor), Abrasion resistance Top coat using Dry shake hardener and surface sealant Liquid Surface Hardener (LSH). Flatness tolerance of FM3 standards.Floor Panels sizes designed in accordance to the Racking layout minimizing the longitudinal joints in the aisle. Floor designed considering installation of heavy duty racking system with use of Stackers, Reach trucks and fork lifts, creating a point load of 3.2 tons on a plate size of 120mm x 100mm. Staging area designed for a Uniformly distributed load (UDL) of 7 tons per sq.m.Floor with Truss screening. Construction and expansion joints filled with best in class sealants.
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Abrasion, Crack and dust resistant. Floor Flatness to facilitate safe and precession movement of material handling equipment.
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d.
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Walls
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3.90 M above floor level, 200 mm Concrete hollow block wall with 23 mm external sand faced plaster and 12 mm internal cement plaster. Use of Redimix plaster.
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Hollow block providing insulation from external ambient temperature. Readimix plaster to avoid external cracks and good esthetic
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e.
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Internal Paint
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Washable colored distemper
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Improved finish
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f.
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External Paint
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Water proof Cement paint with Cement primer base
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Long lasting
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g.
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Openings (Rolling Shutters)
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Best in class branded - Hand Gear operated, GI Rolling Shutters - 2.4m valign="top" width x 3.2m height
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For smooth and secure operation.
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h.
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Openings (Ventilators)
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2.0m x 0.6m 'Z" type side ventilators with glass panel and wired mesh.
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Dual purpose - Illumination and air flow fixture
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i.
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Loading platform
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Continuous platform providing 2.175m of clear space for external marshalling. Angular docking at 20 degrees, valign="top" width of platform 2175 mm + Angular bay, aggregating to 2820mm valign="top" width.
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Facilitating the docking of 40 feet containers in the docking yard and free movement of incoming and outgoing vehicles.
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j.
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Dock Lever Provision
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Provision of pit for dock leveler of 2.2m x 3.0m at each bay.
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For installation of Dock levelers to bridge the dock level with the vehicle floor for most sizes of vehicles.
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k.
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Dock Fenders
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Dock Fenders of High density rubber fitted on anchor bolts for protection of Platform edge.
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Protects platforms with truck impact damage
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i.
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Forklift Ramp
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Ramp of 8 degrees gradient for movement of Stackers and Fork Lifts
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Movement of forklift from warehouse floor level to docking yard road.
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m.
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Human Entry
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One each at First & last Bay.
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Separation of human entry - Warehouse workers and office staff.
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n.
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Emergency Exit
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Provision of Emergency exit doors.
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Adherence to fire safety norms and quick evacuation in case of fire
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o.
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Security Gates and Cabins
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One security gate with security cabin each at Entry and Exit points
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Controlled entry of vehicle, man and material and to secure from trespassers.
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p.
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Parking (Cars and Scooters)
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4 Cars and 7 Motorcycles
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Organized parking of staff vehicles, separated from Goods carriers to avoid any accidents.
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a.
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P.E.B.
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Pre Engineered Building design by Everest
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Standardized, factory fabricated, optimized building.
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b.
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Clear Height
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8m (26'-3")
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Designed to accommodate heavy duty racking system and optimum use of stackers reach.
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c.
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Mid Height
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9.475m (31'-1")
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d.
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Intermediary column spacing
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15.320m
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Colum positions decided on the basis of racking layout so as to avoid column in the aisle.
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e.
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No. of Bay's
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10 Nos.(Typical)
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To optimise the trrough-put of vehicles for a large variety if industry segments.
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f.
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Wall Sheet Cladding
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0.45mm (BMT) and 0.50mm (TCT) Color Coated above 3.9m Block wall. Manufactured and imported from Dongboo, Korea
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Class A sheet quality.
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g.
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Roof Sheeting
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0.55mm TCT 'Bare galvulum' for reflection of sunlight & reduction in Room temperature. Manufactured and imported from Dongboo, Korea of continuous length from ridge to eaves gutter.
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Seamless roofing system, reducing possibilities of leakage.
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h.
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Roof type
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FM Compliant - Screw less - Standing Seam (SS 2000)
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Puncture free roof system, free floating roofing system, facilitating expansion and contraction of the sheets during high temperature variations and avoiding corrosion
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i.
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Rainwater Gutters
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Color Coated Galvulum gutters with down take pipes fixed with end spouts upto Finished Ground Level.
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j.
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Natural light
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Through side ventilators and Ridge Ventilators. To avoid direct sunlight.
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Illumination with minimum heat transfer as there is no direct sunlight entry due to absence of roof lighting.
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k.
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Turbo Ventilation
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24" Dia, Turbo Ventilators on roof
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Good exhaust of internal air and free inflow of fresh air.
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l.
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Ridge Ventilators
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24" throat Ridge Ventilators at each bay with Bird mesh.
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Further outflow of hot air. Protecting the warehouse from inflow of birds.
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m.
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Side Ventilators
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2.0m x 0.6m 'Z type side ventilators with glass panel and wired mesh.
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Dual purpose - Illumination and air flow fixture. Protecting the warehouse from inflow of birds.
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n.
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Canopy
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Continuous canopy of 6.0m over hang with Soffit
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Weather protection during the vehicle handling process.
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o.
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Canopy Soffit sheet
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0.50 mm TCT EW/25 Color coated Galvalume
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The covering under the canopy avoids nesting of birds on the steel members and provides a good clean finish.
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p.
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Canopy Gutters and down pipes
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Gutter system with down pipes embedded within soffit
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Rain water will not fall from canopy on the trucks, securing the material in tarpaulin covered vehicles.
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q.
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Building Insulation
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Fitted with Aluminum reflective insulation
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Heat insulated building, leading to an average reduction of 7 degrees C from ambient. Fire retardant. Improving the worker efficiency and safer storage of goods.
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r.
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Racking Compliance - Layout Design
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Compliant and Optimised for Selective pallet racking.
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The warehouse layout ( Length, breadth and height) is compliant to positioning of heavy duty racking system and designed to maximise the number of pallet positions.
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s.
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Cladding Color
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Low absorption of day heat.
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a.
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Plumbing
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G.I. Pipes - 'C' class, G.I. Pipes, PVC Rainwater pipes as per I.S. Standard
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b.
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Water
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Provision for 24 hours Water Supply
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c.
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Electrical
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All installations in accordance with Industrial Norms for Warehouse with IS specification. Provision for Stacker charging stations and other gadgets.Metal helide High Bay lamps, Focus lights at loading bays, Canopy lighting and street lighting.
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d.
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Lighting
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Warehouse Internal Lighting - 150 lux, Canopy 100 Lux, External 30 lux. Metal Helide High Bay lighting fixtures
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Lighting fixtures are placed in alignment with the Racking layout so as to provide lighting in the aisles. Focus lighting into the truck container.
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e.
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Fire Fighting
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Fire hydrant with Hose Reels Fire Egress Exit Doors Emergency Exit Signs
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Compliance to Fire safety norms.
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f.
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Exclusive Road
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17 m (56'-0") exclusive road with loading/Unloading platform with Gate & Security cabin at Entry & Exit
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Dedicated road for each warehouse for convenient and secure operations.
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g.
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Landscaped area
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Landscaped area at entry & exit points to enhance aesthetics of Warehouse.
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h.
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Signage's
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Signage on Entrance, Roads, Warehouse, Objects, Items - Reflective, Non-reflective signage's.
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Objective to Identify structures, Areas, Guide people, vehicle and material, Caution and instructions
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i.
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Surveillance Features
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Provision for fixing of Cameras internally and at periphery
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a.
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Interiors - Office & toilet design
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Provision of office at Entrance of the Warehouse.Toilets at entry side of the warehouse for executives and at Exit side for Labor and drivers.
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Customization
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b.
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Changing & Locker room
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Provision of Changing & Locker room for workers.
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Customization
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c.
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Mezzanine floors
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Provision of mezzanine floors of required size for office purpose as per requirement.
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Customization
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d.
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Heavy Duty Racking System
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Provision of Racking System - Pallet location - 11457 nos.
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Customization
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e.
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Dock Levelers
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Provision of dock leveler for easy Loading/unloading as per requirement.
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Customization
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f.
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Air-conditioning
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Provision air conditioning of required tonnage.
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Customization
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g.
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D.G.Set Area
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Area allocation for D.G. Set
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Customization
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h.
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Scarp area
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Area allocation for Scarp.
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Customization
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